FALI-G

ETHABLE-FE-G

(Urea & DAP Replacement ( Blend of Bio Nutrients and microbes ) in Grain Fermentation)

Product Description:

Ethable-FE-G (Transforming Fermentation Efficiency: The Future of Nitrogen Source Replacement)

Innovative Blend:

• Ethable-FE-G offers a distinctive blend of bio-nutrients and bio-catalysts, specifically formulated for grain-based distillery processes.

Replacement for Conventional Nitrogen Sources:

• Effectively replaces traditional nitrogen sources such as Urea, DAP, and liquor ammonia, enhancing efficiency and sustainability.

Optimizes Yeast Growth:

• Utilizes Actinomycetes and Pseudomonas (some strain) cultures for ammonia synthesis and Bacillus cultures for enzymatic hydrolysis, promoting robust yeast growth.

Accelerates Fermentation:

• Significantly boosts fermentation rates and yield potentials through optimized metabolic processes tailored for grain-based substrates.

Versatile Integration:

• Ideal for yeast propagation, pre-fermentation, and fermentation stages, with adaptable dosage options to suit various production requirements.

Liquid Formulation:

• Presented as a light brown liquid with an optimized pH range, maintaining scientific precision and operational efficiency.

Comprehensive Nutrient Support:

• Supplies essential nutrients such as phosphorus, potassium, zinc, manganese, and sulfur, crucial for yeast vitality and robust fermentation.

Elevates Distillery Operations:

• Combines scientific innovation with operational excellence, enhancing precision, profitability, and fermentation efficiency in grain-based distilleries.

Applications:

• Grain-based Distillery Fermentation

Product Features:

• Encompasses bio-nutrients, proprietary cultures, and biocatalysts.
• Enhances fermentation processes specific to grain-based feedstocks.
• Promotes sustainable environmental practices.

Benefits:

• Improves overall system performance and productivity.
• Reduces operational costs by optimizing treatment efficiency.
• Minimizes sludge volume and associated handling costs.
• Reduces unpleasant Odors associated with fermentation.

Objective-

• Yeast re-pitching
• High gravity sugar Fermentation
• High stress Fermentations environment
• Improves attenuation and speed of fermentation

Dosage and Usage:

• Recommended Dosage:    customised based on plants need (1/15 of Urea+DAP used)
• Optimal pH Range: 3.5 to 5.1.
• Operating Temperature Range: 25-50°C.

Physical Properties:

• Appearance: Liquid.
• Color: Light Brown.
• Odor: Fermentation Odor.
• Specific Gravity: 1.006 to 1.040.
• Shelf Life: 18 Months

Storage Instructions:

• Store in a cool, dry place to maintain product stability.
• Keep the container tightly sealed to prevent contamination.
• Avoid exposure to extreme temperatures for optimal efficacy.

Health and Safety:

• Environmentally friendly and biodegradable formulation.
• Non-toxic and safe for routine handling.
• Use appropriate personal protective equipment (PPE) during handling.
• Avoid direct contact with skin and eyes; rinse thoroughly with water if contact occurs.

Resilient Packaging:

• Packaged in durable 25L HDPE vessels to ensure product integrity and long-lasting efficacy.

Technical Support:

• Comprehensive technical support and expert guidance available to ensure optimal usage and results.

ETHABLE-VMC

(Antimicrobial is a dry formulation of certain antimicrobial strains along with dextrose, protease and starch (glucose) hydrolyzing enzymes)

Description:

Ethable-VMC, antimicrobial is a dry formulation of certain antimicrobial strains along with dextrose, protease and starch (glucose) hydrolyzing enzymes, which are soluble in ethanol and dispersible in water, specific for use in molasses & grain-based ethanol production

Properties:

Ethable-VMC is effective during emergency and regular maintenance conditions to control Grampositive bacterial infections, because of its superior stability at low pH and high temperature during fuel ethanol fermentation. It is much more stable at mash pH levels, as low as 3.0, in contrast to other antibiotics that start degrading rapidly at pH of 5.0. As a result of its stability Ethable-VMC is effective throughout the entire fermentation process. The degradation of Ethable-VMC is ultimately a function of time and temperature. DDGS dryers typically operate at temperatures as high as 800 ⁰F and will cause rapid breakdown of antimicrobial strains.

Lactic acid is an undesirable by-product of alcohol fermentation and can stop or seriously inhibit the metabolism of carbohydrates into alcohol by yeast. Lactic acid bacteria (such as Lactobacillus sp.) are the most common type of Gram-positive bacteria that produce lactic acid, consume sugar otherwise available for ethanol production and produce enzymes that affect the fermentation process.

How does Ethable-VMC Work:

Ethable-VMC kills and stops the multiplication of Gram-positive organisms like Lactobacillus.

During alcohol fermentation, these organisms produce lactic acid. Specifically, Ethable-VMC has a natural distribution of 2 molecules (M & S factors) that inhibit protein synthesis at two different ribosomal subunit locations in the bacterial cell, which prevents bacterial cells from multiplying (bacteriostasis) or to lyse (bacterial death-bactericidal).

Dosage

Ethable-VMC is added to fermenter during fermentation. Normal recommended dosage rates are between 1 ppm to 4 ppm (2 ppm is most common) dependent upon the level of bacteria present. Concentration is calculated using the ratio of 1 ppm equals 1 lb. in 108,000 gallons. Dosage should not exceed 4.0 ppm during the fermentation cycle. STORAGE

Boxes should be stored in a cool dry space. Product should be used within two years of its production date for best performance. Packages which have lost their vacuum seal should not be used. Opened packages can be stored cool and used within 3 to 4 days..

Packaging

100 Gram pouches into 20 kg drums or customized as per customer’s requirement.

Shelf Life

This product has a shelf life of 2 years from the date of packaging and must be stored in a dry location.